Thursday, October 29, 2009

in the news

A brief article in the USDA-ARS News and Events about NuEast and Appalachian White wheat varieties: http://www.ars.usda.gov/is/pr/2009/091029.htm

Friday, October 23, 2009

The Mill

So it’s wheat planting time here in North Carolina. Although most of the planting will be soft wheat, hard (bread) wheat will be sown as well. This year’s harvest of two varieties of organic hard wheat grown in Moore Co, NC (and planted this time last year), received overwhelmingly positive feedback in both flavor and performance by the pilot group of bakeries from the North Carolina Organic Bread Flour Project (NCOBFP) (see past blog entries). These varieties, NuEast and Appalachian White, were bred and developed for production in the eastern United States by USDA-ARS plant pathologist and geneticist Dr David Marshall, research leader of the Plant Sciences Research Unit in Raleigh, NC. The next step will be taking the wheat from fifty-foot test plots into the field. Although most of Dr Marshall’s wheat is going to seedsman to grow out for seed, he has provided organic grower Kenny Haines with two acres worth of seed of each variety, to grow for the bakers.
But how do we go from grain to flour? NCOBFP received funding to lay the groundwork for a viable bread wheat economy in North Carolina. I had this idea that if we organized the many bakeries of western NC into one buyers unit, we would become a formidable voice of bakers and a significant buyer of NC grain. In theory, everyone loved the idea. But could North Carolina really produce quality bread wheat? My bakery was one of only a few bakeries in western NC milling its own grain. How are we to go, on a larger scale than my little bakery, from grain to flour?
Rewind a bit. Alan Scott (whom I had apprenticed with 15 years ago, milling our grain to flour and baking our old world flemish naturally leavened breads in a wood-fired brick oven that Alan designed and built himself) called me from Tasmania last year. He called to tell me what he had set in motion during the short amount of time-- two or three years tops-- since he had moved back to Australia. He was organizing bakers and he had purchased a 48" diameter stone-burr Osttiroller gristmill with sifters; in an email he wrote me that his "family in the district has recently built a gigantic dam for water to irrigate with pivots, enough for 30,000 acres! It is shared by 12 farmers who have all suffered from global warming but now will put them in a very favorable position to grow grain crops." He asked that I come to Tasmania and give workshops on desem baking, but I am a mother and cannot go. Yet he planted a seed. I shifted my focus onto what was stewing in North Carolina in regards to potential bread wheat production. And so we got funded, and then Alan died of congestive heart failure.
I got a call from Lila, Alan's daughter, asking if our project was interested in Alan's mill. Yes, we want to do this, but the bakers are not yet totally convinced about NC wheat. And then they tried the wheat. It was freshly milled in my little 12" diameter stone burr Jansen gristmill. The bakers loved the flour-- the freshness, the quality, the flavor, and performance. Dr Marshall was thrilled for the feedback. A mill devoted to NC grains made sense to everyone. A re-budget request to pay freight to bring Alan's mill to NC was approved. The estate of Alan Scott, is providing our project with the use of his 48” diameter stone-burr Osttiroller gristmill with sifters for one year as a test mill. It was Alan’s work that inspired me to do the work of linking the farmer, miller, and baker in North Carolina. It seems the appropriate measure, a bittersweet story, for Alan's mill to be used to inspire growers to plant wheat and bakers to buy local grain in North Carolina.
This trial use of a gristmill with sifters will enable the bakers to work with NC wheat on a production level, figuring out product, level of extraction, and grains (beyond hard wheat) that can be milled. The mill will be located in western NC, amid a high concentration of artisan bakeries and amongst the pilot group of seven bakeries. The pilot group has agreed that with each new batch of flour, they will provide feedback as to how they used the flour, its performance, their likes and dislikes etc. The goals of working with the mill for the year are to come up with product and work out operational logistics. The end goal is a micro milling facility devoted to organic NC grains. After one year of using the mill, if the results from this experiment are positive, expect to see a campaign launched to raise money to pay the Scott family for the purchase of the mill.

Friday, September 4, 2009

more feedback... this one from Loafchild

"Okay, just so I don't wind up being the completely lazy and non-participating baker here... while I have yet to use this flour to make any actual BREAD I did make some oatmeal-wheat scones (50% whole wheat) with the App. White and it gave a lovely golden color (more golden than [what I am used to]) and a micro-thin crunchy crust. Lovely overall texture too. I have also made a Concord grape pie with a 100% whole wheat crust, again App. White. Again, the remarkable golden color and a rich flavor that stood up well to the filling, a wonderful light crunch to the pastry. I'm gonna try Danish too and then maybe I will be over my sweet tooth."
-- Darci, Loafchild Bakery

Wednesday, September 2, 2009

Farm and Sparrow's feedback

"On Monday, I milled up the Nu East Red wheat and sifted the flour to about an 85% extraction, mixed a wet dough, and set it in the cool room for a long bulk rise. Then I clumsily injured my left hand and wound up with a splint. Having only one hand to shape with, all I could think to do was pull it into a ciabatta style rustic log. It turned out phenomenal with a big open interior and good red wheat flavor. I don't think I would have got that crumb with a high protein spring wheat. I agree with Abraham about the mellowness though, I think it has good flavor but lacks some of the bitterness of bran heavy red wheats. This is very promising!
Also, I got to try Steve's loaves last saturday. They were tasty and wheaty and were a perfect illustration of the different flavor profiles of red/white wheat."

Tuesday, September 1, 2009

More results from Dr Marshall's wheat

More feedback is rolling in: Flat Rock Village Bakery said, "We had really good results with both flours mixing up sourdough loaves with each on two different days. I found the flavor of both (NuEast and Appalachian White) to be noticeably fresher and "wheatier" than the [flour] I'm used to. Both flours performed well developing into very nice 100% whole wheat loaves with good volume, structure, and shape. Overall thumbs up, thanks."
Abraham Palmer of Box Turtle Bakery in Chapel Hill, "I baked with all fresh-milled flours in a sourdough hearth loaf (wheat, water, salt, and starter culture) side-by-side a Montana-grown hard white wheat. The recipe uses a Reinhart-style 12 hr soaker for the bulk of the flour. I would be very pleased to have a supply of both of these grains. Loaf height of my Appalachian White was better than Nu East although both performed acceptably. The flavor of the Nu East lacked some of the bite I associate with the tannins and that I look for in a red wheat, but some might like the milder flavor anyway. The Appalachian White I thought had very good buttery/nutty notes and the customers I sampled it with preferred it of the three. It made my Montana-grown hard white wheat seem fairly bland by comparison."
Wakerobin breads, "I just tasted the bread made with the organic Appalachian White whole wheat flour. It is distinctly nuttier and sweeter than [my usual supply of] the whole wheat bread flour. I really like it!"
The above picture is from Farm and Sparrow. This bread was made with the NuEast, hard red wheat (grown in Moore Co on Billy Carter's farm). Baker Dave Bauer hand-sifted out the larger bran, for about a mid-80s extraction.

Monday, August 31, 2009

Dr Marshall's wheat



Dr Marshall's wheat arrived in the bakery last week. 80 lbs of the NuEast (HRW)/USDA-ARS03-4736 and 80lbs of Appalachian White (HWW)/USDA-ARS05-1234. The wheat was grown organically in Moore Co, the Sandhills of North Carolina, by farmer Billy Carter. With my 12" stone-burr grist mill, I milled for the seven bakeries that make up the pilot group here in WNC: Annies Naturally, Farm & Sparrow, Loafchild, Wildflour, Flat Rock Village Bakery, Westend, and Wakerobin Breads. Basic lab results showed very decent numbers: protein- NuEast- 13.74, Appalachian White- 13.32 with falling numbers of the two varieties at 511 and 432 respectively. Thus far, I have tried Wakerobin's whole wheat bread done in a pullman pan, using the Appalachian White. Steve Bardwell, of Wakerobin, compared this NC bread to one made with mid-western wheat, using the same formulas. We both preferred the flavor and texture of this NC white wheat to the mid-western wheat. Very exciting. More to come, as the baker's feedback rolls in...

Thursday, June 18, 2009

NC-Grown Organic Wheat- from field to bread

Wheat harvest in NC is fully underway, most of it soft wheat, with some hard wheat, and the hope to see more and more hard wheat grown throughout the state. Soft wheat-- wheat with lower protein used for pastries, cookies, biscuits (usually not bread)—is the wheat traditionally grown east of the Mississippi. In 2007, 560,000 acres of wheat (most all of it soft) were planted in NC and over 24 million bushels were harvested, used mostly for feed, with a small amount going to food-grade mills. Hard wheat, aka bread wheat, has not traditionally been a successful grain in the Southeast due to our humidity that causes disease in the field which affects both yield, and performance quality in the bakery. But beginning in 2002, the USDA-Agricultural Research Service began a program to identify and breed wheat having hard (bread wheat) quality for production in the humid environments of the eastern U.S.. For the identification phase of this program, varieties and advanced breeding lines were obtained from breeders in the Great Plains (principally Texas, Oklahoma, Kansas, Nebraska, Colorado) and tested in Georgia, North Carolina, Kentucky, Virginia, Maryland, and Pennsylvania.
Several hard wheats were identified that had the yield, disease resistance, and grain quality needed for production in the eastern U.S. From those wheat trials, TAM 303 (Texas A&M 303) was the first of the hard wheats to be released. This year two more varieties-- a hard red and a hard white—will be released.
A couple weeks ago, on Thursday June 11th, a group made up of mostly interested growers with a few bakers thrown in the mix, gathered in Waynesville, NC, at the Mountain Research Station to view the wheat trials of UDSA wheat breeder, Dr David Marshall. Presented as part of the “New Marketing Opportunities for NC Farmers” grant proposal funded by Golden LEAF Foundation and administered by the North Carolina Department of Agriculture and Consumer Services in conjunction with NCSU and USDA, this event, the "NC-Grown Organic Wheat- from field to bread” enabled the pubic to both view the trials and hear from Dr Marshall, as well as Dr Chris Reberg-Horton, organic crop specialist and Assistant Professor, NCSU, and (me) Jennifer Lapidus, Project Coordinator of the NC Organic Bread Flour Project.
Dr Marshall began his talk by pointing out why we are able to gather in this field and view wheat, that public breeding still takes place with small grains—wheat, barley, and oats—as opposed to corn and soybeans, which are controlled by private corporations. Both federal and state tax dollars are used to support breeding of small grains and variety development is done through public institutions. Coupled with my last blog entry that linked to the press release—“Monsanto's Genetically Engineered Wheat Rejected Globally: Groups Respond to Industry Plans for GE Wheat” – one begins to understand the crossroads by which we find ourselves. In the last fifty years a lot has changed in agriculture. Public sector versus private sector is a significant piece of the puzzle. If/when Genetically Engineered (GE) wheat is approved certain genes can then be patented and our public breeders will no longer have access to these genes. We are lucky to have Dr Marshall, and these trials of wheat here in NC.
Dr Marshall’s rows of wheat contain both old and modern varieties, soft and hard. Old varieties such as Federation and Red Fife grow next to newer varieties such as Dual, Hondo, ARS03-3806 and ARS505-1234. Traits that he is observing in the field include disease resistance, maturity time, lodging (this is when the wheat falls over, making it impossible to harvest mechanically) and yield. The bakers want flavor and performance, something that cannot be detected in the field (except if it rains too much right before harvest, which can cause sprouting in the field, which in turn can affect performance by causing an increase in alpha amylase, an enzyme that breaks down starch. But the weather is something we cannot control...)
Dr Chris Reberg-Horton discussed the challenges we face getting the grain from field to bread. Beyond the growing of the wheat, there is the cleaning and storing of the grain. Growers that have already been growing soft wheat in NC and would like to grow hard wheat for a better price point, may have harvester thresher combine equipment, but may not have proper grain storage. Most of the wheat grown in the state has traditionally gone to the feed mill; quality wheat and quality grain storage is essential for food-grade wheat growing. These are the pieces that I am looking at as well, as i try and forge relationships between growers and bakers-- what does it take to get that grain from the field into the bakery? Wheat is harvested in June and must be stored in the hottest most humid time of the year. Grain stores better if it is clean. And if we want to create a truly NC flour, we need to be able to store NC wheat separate from imported wheat-- mills traditionally store grain by grade, not locality. My job is sort of all over the map-- talking with everybody-- trying to connect the dots...If only wheat from field to bread was as easy as apples to apple sauce...
Dr Reberg-Horton also addressed the challenges and benefits of growing wheat organically. Organic wheat demands a much higher price, but what about weed control and fertilizer? Chris has been conducting organic trials throughout the state looking at green manures and roll-kill/no-till methods for building soil fertility organically.
This talk amongst row of wheat in Waynesville, surrounded by mountains, generated questions about possible wheat growing in WNC. Most all of the wheat in the state is grown everywhere but the western region, because acreage in the mountains is much smaller and to own the harvest threshing combine equipment for less than 30 acres may not be cost effective... But what about the remnants of old grain mills scattered throughout these mountains? People were growing wheat here, on smaller plots, and the smaller equipment to harvest and combine, Dr Reberg-Horton explained, are those strange pieces of equipment gathering dust, covered in cobwebs, tucked back in the back corner of many barns...

Dr Marshall's wheat has been harvested. The next step will be sampling these trials. Samples of TAM 303 and the other two varieties of hard wheat that have been approved for release this year- Nuese East and Appalachian White-- will be sent to mills for lab testing and to bakeries for bake tests. I am coordinating between Dr Marshall, the local bakeries, and Lindley Mills, located in Graham, NC. These local bakeries are a pilot group located in WNC that have agreed to test the wheat: Annies Naturally Bakery, Farm and Sparrow Breads, Westend Bakery, Flat Rock Village Bakery, and Loafchild Bakery. Other bakeries throughout NC have also expressed interest and I am hoping to get samples to these bakeries as well. I will be milling the sample wheat varieties for the bakeries in my mill, stone-ground, whole grain and Joe Lindley, of Lindley Mills is hoping to provide these bakeries a more refined sample to try. After baking and lab tests, the next true test for the grain will be beyond the fifty foot row trials-- into the field-- how will the wheat do in 30 acre and up plots... The TAM 303 has done well thus far on large plots and performs well in the bakery. Thanks to Dr Marshall, we have two more varieties to work with.
So, this is the the formal realm-- agencies, institutions, etc.. the informal realm is what is going on in the community, and on the farms with wheat. I will try and address this somewhat in the next entry.